In the realm of precision parts processing, the choice of processing methods and procedures is contingent upon the specific physical attributes sought by customers—namely, tolerances and materials. This ensures the optimal balance between part quality and manufacturing costs. In the pursuit of precision parts processing and production, the following factors serve as pivotal considerations in determining the most suitable processing approach:
Dimensions of Precision Parts
Our expertise lies in crafting precision parts with exacting finish and tolerance prerequisites. Presently, our capabilities encompass an inner diameter of 15μm [0.0006″] and a tip diameter of 35μm [0.0013″]. Consequently, the wall thickness measures 10μm [0.0004″]. Notably, achieving such intricate high-precision parts is beyond the realm of all manufacturers, often necessitating the application of five-axis CNC processing.
Volume of Precision Parts Processing
When precision parts machining reveals complexities, quantities as modest as 2,000 units can be economically viable. In scenarios involving mass production coupled with the necessity of production tooling, the upper limit for annual production becomes virtually boundless.
Precision Parts Tolerances in Machining
Tolerance performance may hinge on part geometry. However, a useful benchmark entails targeting dimensions with tolerances ranging from ±0.3% to ±0.5% of the nominal tolerance. For secondary processes like grinding and polishing, tolerances <5um [.0002″] are commonly upheld. Should further insights be needed, our technicians stand ready to analyze your precision parts.
Precision Parts Geometry
Simpler shapes may find economic advantage through traditional manufacturing techniques. In general, heightened complexity corresponds to the amplified benefits of CNC machining for precision parts over alternative methods. The incorporation of flat sintered surfaces contributes to diminished manufacturing expenses and streamlined program development.
Prior to arriving at a definitive processing method for precision parts, seeking analysis from seasoned professionals is advisable. This practice preemptively tackles potential technical obstacles and offers a steadfast guarantee for the production of superior products.